Custom Industrial Structure Wel|Custom Industrial Structure Wel Custom Industrial Structure

Product Description

Tailored Solutions for Extreme Environments

Specially designed for new energy vehicles, and outdoor equipment, it provides customized special functions such as electromagnetic shielding (attenuation ≥60dB), thermal conductivity (≥10W/m·K), and corrosion resistance (salt spray test for 2000 hours). The materials include copper-tungsten alloy (high thermal conductivity), PEEK (high temperature resistance up to 260°C), graphite (self-lubricating), etc. The processes support electroplated nickel (thickness ≥5μm), insert injection molding (integrated molding of metal and plastic), and metal 3D printing (complex flow channel design). Each product passes IP68 waterproof testing, high and low temperature cycling testing (-40°C~150°C), and functional verification.

Why Choose Our Specialty Customization?

Multi-Function Integration

A single component achieves the triple functions of shielding, heat conduction, and sealing, reducing assembly processes.

Material Expertise

With 20 years of experience in processing special materials, we can solve problems such as copper alloy deformation and PEEK shrinkage rate control.

Test Rig Validation

Provide a testing platform that simulates actual working conditions (such as vibration tables, salt spray chambers).

Fast Iteration

3D printed samples can be delivered within 3 days, supporting rapid design optimization.

Applications

Shielding cover for new energy vehicle battery pack
Outdoor communication base station cooling enclosure
Sealed connector for deep-sea detector

Order Now

  • Free functional requirement analysis (1-on-1 communication with engineers)
  • First batch of orders will receive a complimentary testing service worth $500
  • Support NDA signing (to protect technical secrets)

Frequently Asked Questions (FAQ)

Q What performance metrics do your custom extreme environment solutions achieve?
Our customized parts support electromagnetic shielding with an attenuation of ≥60dB, thermal conductivity of ≥10W/m·K, and corrosion resistance capable of withstanding a salt spray test for up to 2000 hours.
Q What advanced materials do you support for special components?
We specialize in processing high-performance materials including copper-tungsten alloy for superior thermal conductivity, PEEK for high-temperature resistance up to 260°C, and self-lubricating graphite.
Q Which manufacturing processes and surface treatments do you offer?
Our processing capabilities support electroplated nickel (thickness ≥5μm), insert injection molding (integrating metal and plastic in a single mold), and metal 3D printing for complex flow channel designs.
Q How do you verify the reliability of components under actual working conditions?
We utilize a comprehensive test rig platform to simulate actual working conditions, including vibration tables and salt spray chambers. Every product undergoes strict IP68 waterproof testing and high/low temperature cycling tests ranging from -40°C to 150°C.
Q What is the typical turnaround time for sample delivery?
To support rapid design optimization and fast iteration, we can deliver custom metal 3D printed samples within 3 days.
Q How is my technical data and proprietary design protected?
We support the signing of Non-Disclosure Agreements (NDAs) prior to project discussion to ensure all technical secrets, drawings, and proprietary designs are fully protected.

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